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universal high speed cnc gear hobbing machines

  • universal high speed cnc gear hobbing machines
  • universal high speed cnc gear hobbing machines
  • universal high speed cnc gear hobbing machines
  • universal high speed cnc gear hobbing machines

universal high speed cnc gear hobbing machines

    Min. Order: 1 Set/Sets
    Transportation: Ocean
    Supply Ability: 1000
    Port: Ningbo Port,Shanghai Port

Basic Info

Model No.: Y3120CNC7

Product Description

Toman Factory


TOMAN is a multi-in-one integrated system solution provider, which including “Automation equipment system integration supplier”,”Intelligent manufacturing technology renovation project contractor”, and “Industry Internet platform service provider” etc. Mainly engaged in the research and development,manufacturing and service of Gear Automation Equipment, Bearing Automation Equipment, Intelligent Components, Industrial Internet application and system integration based on 4.0.

Y3120 CNC7 Hobbing Machines are vertical hobbing, which are capable of producing disc gear, shaft gear, helical gear and small taper tooth, drum gear, spline, worm gear, sprocket, double or multi-linkage gear with different modules,teeth number, helical angles and directions.
Customers can choose automatic loading and unloading device, automatic material storage machine, burring device, coarse positioning device according to the processing demands.

Tmy3120cnc7

Y3120 CNC7

7 Axis-CNC Hobbing Machine
Medium-sized Gear Hobbing Machines

An Engery Saving and Complete Hobbing Machine

Automatic loading/unloading material device

FANUC numerical control system and servo drive, system reliability, simple operation

Dry Cutting Hobbing Machine or Wet/Dry Cut Hobbing Machine is optionally available.

Max. Workpiece Diameter: Φ200 mm
Max. Module: 6

Main Technology Parameter

CNC hobbing machine

Unit

TMY3120

Wet/Dry hobbing

Maximum workpiece diameter

mm

Φ200

Maximum module

mm

6

Worktable surface diameter

mm

Φ200

Hob maximum assemble diameterx length

mm

Φ130x230

Horizontal distance between hob center and worktable center

mm

30-230

Maximum hob axial movement amount

mm

180

Hob head slide travel Z axis displacement

mm

200-500

Max. swiveling angle of the hob head

Deg

±45°

Hob spindle motor power

KW

11

Maximum hob spindle rotate speedB axis

rpm

1200/1500

Maximum worktable rotate speedC axis

rpm

200/250

Radial feed speed(X axis)(stepless)

mm/min

1-2000

Radial maximum rapid moving speedX axis

mm/min

8000

Axial feed speed(Z axis)(stepless)

mm/min

1-2000

Axial maximum rapid moving speedZ axis

mm/min

8000

Tangential travel feed speedY axis)(stepless

mm/min

1-1000

Tangential maximum rapid travel speedY axis

mm/min

3000


Standard Configuration

Hob arbor assembly Φ32

hydraulic system

Hob arbor automatic clamping device

NC controller system

Workpiece automatic clamping device

NC data memory card

Spindle positioning

Operational software

Fully-enclosed safeguards

Residual-current circuit breaker

Woking light

Hands action button

Three colour lights indicate machine status

RS232C connector

Workpieces counter

Air conditioner for electric cabinet

Main spindle ampere meter

Chip conveyor

Chip cart

Automatic lubrication system

Cutting oil tank Wet hobbing

Mist collector

Cold spray gun Wet hobbing

The sizing block for machine adjustment


Optional Configuration

Automatic loading/unloading material device

Workpiece clamping

Automatic material storage

Workpiece rough locator device

Deburring device

Automatic tooth align device

Independent hob adjustment device

Oil cooling device

Hob arbor assembly:metric systemΦ10, Φ13, Φ22, Φ27, Φ40,Inch system Φ16, Φ22.225, Φ26.988, Φ38.1)


Application

Automobiles Gear

New Energy Vegicle Gear

Commercial Vehicle Gear

Medium and small modulus gear of Construction Machines

Reduction Gears

Electric Power Tools Gear

Sprocket

Main Features

1.The machine use static and dynamic finite element analysis to optimize design,with reasonable and reliable structure. Main casting and body using gray cast iron castings and after aging treatment at least twice,to ensure the high stability and high rigidity.
It can meet demands of dry gear cutting and wet cutting at the same time.

2.The unique work spindle and hob spindle structure design, using high-precision gear auxiliary drive, equipped with the anti-backlash damping device at the end, using a more reasonable lubrication system, to achieve long-term stability of the hob and spindle running under high-speed and high-precision. Equipped with advanced hob achieve higher speed, greater feed rate.
3.The innovative cone and face contact arbor at the same time technology, improving the anti-bending rigidity of the hob;extend hob life and improved the cutting ability and gnashing accuracy .

4.The whole design use the U.S. Parametric Technology Corporation’s PRO / E 3D software , overall layout has been carefully optimized, compact layout , small floor place .

5.By using building block design the auxiliary device. The user can choose different layout (square or rectangle) according to the workshop space, making the production line and layout more simple.
6. Easy access and maintenance of modular components combined hydraulic, lubrication and pneumatic devices to the machine.

7.Fully protection of processing region , large inclination protection , optimum allocation inside chip conveyor and good bed structure for the rapid fall chips design, as well as internal oil circulatory function to ensure heat generated during cutting can be removed promptly. The above function keep hobbing machine a long-term thermal stability and guarantee the heat balance .

8.Unique loaded and unloaded device, double position for process and replacement design, compact structure, economized the loading time, improve processing efficiency greatly.

9.The machine is of 7 axes with 4 axes coordinated controlled .each motion axis is driven independently by AC servo-motor. based on the principle of generating method, and with carrying out index and differential compensation motions by electronic gearbox(EGB),the machine is designed to cut cylindrical spur&helical gears crowning or slightly tapered gears splines worm wheels and sprockets etc.

10. Customers can select automatic loading and unloading device, automatic workpiece storage, deburring device, rough locater according to the processing demands.



Gears


Zhejiang Toman Intelligent Technology Co., Ltd

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Zhejiang TOMAN Intelligent Technology Co., Ltd. was established in November 2006 with registered capital of 37.5 million yuan and its registered address is 29 Xinshi Road, Xinchang Industrial Park, Zhejiang Province. The company has been focusing on the R&D, production and sales of high-end CNC machine tools, automatic turning production lines, intelligent manufacturing software and services. The main products include gear hobbing machine, gear machining compound machine tools, gear shaving machine, automatic production units, automatic turning production lines, and MES manufacturing execution system, etc. The company's products are mainly for gear processing and bearing processing industries. Relying on years of independent innovation and technology accumulation, the company has strong market competitiveness in the industries of CNC gear machine tool and bearing ring turning machine tool, which belong to the CNC metal cutting machine tool market segment. The CNC gear machine tool independently developed by the company belongs to the middle and high-end CNC machine tool which is mainly encouraged and supported by the state, and has realized import substitution.


The company always adheres to the strategic vision of "To be the leader in the professional field", with the mission of "Innovation to drive customer value enhancement", and the business philosophy of "Wise, always keep step ahead", TOMAN is committed to the independent innovation of the basic technology and core technology of medium and high-end CNC gear machine tools, and constantly improve and expand the existing development and manufacturing platform of high-end CNC gear machine tools.




Company Info

  • Company Name: Zhejiang Toman Intelligent Technology Co., Ltd
  • Representative: Chaojie Yu
  • Product/Service: Gear Hobbing Machine , Gear Shaving Machine , Gear Automatic Production Line , Gear Cutting Machines , CNC Lathe , Bearing Turning Machine
  • Capital (Million US $): US$6250000
  • Year Established: 2006
  • Total Annual Sales Volume (Million US $): US$10 Million - US$50 Million
  • Export Percentage: 11% - 20%
  • No. of Production Lines: 20
  • No. of R&D Staff: 91 -100 People
  • No. of QC Staff: 31 -40 People
  • OEM Services Provided: yes
  • Factory Location: NO.29 Xinshi Road, Industry Zone, Xinchang, Zhejiang, China
  • Contact Person: Mr. TOMAN
  • Tel: +86-0575-86590988
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